Adding to a kit…the Elecraft T1 Antenna Tuner

I finally bit the bullet and bought me one of these amazing little tuners! The Elecraft T1 automatic antenna tuner is a marvel of modern engineering and I dont know why I waited so long to get one. I took it with me today to test out and see if it would do what I needed…

Today saw me at DeSoto State Park which is located atop Lookout mountain in the NE corner of Alabama. This park is beautiful an was built during the Great Depression by the CCC (Civilian Conservation Corps) and most of that stone work is still there today. The photo below shows the original entrance to the park and the stone work at the entrance is still there. Today, you enter the park from a different road for most stuff but this road it still open to use and I love going this way just to see these vintage masonry works.

If you are interested in learning more about this park just follow this link to the State park website.

Once on location, I set out to put a 41’ random wire into the nearest tree to the truck so I could tune it to all four bands in the Penntek TR35 radio if I wanted to and kept me from having to dig out the hamsticks and all that hardware. I tied the lower support rope to the door handle of the truck them threw the line over the limb I am pointing to in the above photo and got almost all of the antenna in the air before getting into the branches. It was not shorted to anything, but it was in the branches so I was glad to have a tuner handy to dial it in.

I wanted to put the tuner in “remote” location mode to experiment a little with it. This meant placing it at the antenna feed point (that is the BNC to Banana plug adapter you see below. I simply tied the 41’ wire to the red and the 9’ counter poise wire to the black and then ran a COAX from ABR Industries to the radio. I like this coax as it has the common mode choke preinstalled so I dont have to add my other one to the system. This cleaned up the install greatly, but did create one little problem… I had not made up a remote “tune” switch yet so I had to get creative with the tuning process. Since the whole thing was on the truck bed cover, I was able to get the CW key over to the tuner so I could key the transmitter and hit the tune button at the same time.

I already have a plan on making a cable that will allow me to tune the antenna remote from the radio in the future.I will share that once I get it put together, but rest assured that it wont be a long time…lol.

I setup the whole shebang today with my homebrew S meter and the auxiliary system box I made up for the Penntek. You dont know how hard it is to get the display to show the whole frequency during the daytime with an iPhone. HaHa. The refresh rate and the shutter speed are so different that you have to time it to get the whole number to show up. You can see the Elecraft T1 in the background where I had it tied to the antenna. You can also see how I have just slid the key over to tune it for the next band change as well. If you will simply plug the paddle into the straight key input, one of the paddles will act like a straight key allowing you the key the transmitter for tuning purposes.

To be honest, I have used this input in the past when I was trying to use a cheap eBay paddle I had bought to test out for travel. One arm literally broke off and I laid it on it’s side and used the other paddle like a straight key to finish the activation. You do what you gotta do I guess…

Another thing is that it finally turned off cold here. it took it till mid November to find us, but winter is here now and it was kind of all at once too. Like last week it was in the high 60s and low 70s and now it is in the 20s and 30s all day. The cloak in the sun is wonderful though and will keep me warm just fine for things like this. This cloak is make of wool so it is incredibly warm and can quickly become too much if I am active much at all.

Today also saw the deployment of the Gemini travel key as the Penntek has two keyer memories and I dont need the PicoKeyer to work this radio. I could still use the PicoKeyer if I just used the straight key input, but the internal memories do all I need and I like have them in the radio. It just makes the whole system smaller an more compact.

I know that I failed to number the contacts, but this is because I had such a strong run on 20 meters and didn’t have time to write down the numbers. It is over 40 contacts and that is a great day for me in the field! Once I moved to 17 meters I could have wrote them in, but at this point I didn’t see any reason to start so I just omitted them this time. It didn’t matter as I still have a great time and the hunters seemed to enjoy the day too. Thanks for following along and a I hope to see you again soon!

72

WK4DS

Vintage gear is sus…

When you buy older radio equipment, it is a good idea to check inside before getting on the air with it as this article details about my Ten Tec 277 Antenna Tuner. Sometimes things are lurking inside that neither you nor the person you got it from know about.

I have had this tuner for over a year and have done park activations with it. The 277 also sees extensive shack lately with radios like the sBitx and Penntek TR-35 and such. I had noticed the other day that the sBitx was exhibiting some odd behavior on transmit and when connected directly to a dummy load, it acted normal. So I pulled the cover off of the tuner to have a quick look inside and this is what I found.

These two photos show both problems I found inside when the cover was removed. The first thing I saw was this burnt resistor, which goes to the SWR meter circuit and the wires were broken on the balanced line transformer.

Fortunately for me, neither of these actually impeded performance in how I used the tuner except maybe from arcing on that transformer where the leads were broken if it was still close enough to enable an arc... Probably not though so I am not sure there. The resistor is the 68 ohm resistor on the print that I found online. It looks like it is a simple load resistor to allow the diodes to sample from and was probably overheated by pushing a little too much RF through the tuner at some point in the past. With 86mA of current flow through this resistor, you are at the power limit of 1/2 watt. Doing some simple ohms law, that turns into 5.848 volts across the resistor. I should count the turns on the transformer to see what the primary voltage would have to be to make that happen… lol. That is a whole different rabbit hole though so let’s continue.

When I found these things I decided to go to the internet and see if I could find a schematic of this tuner. Well, the internet did not disappoint. Below is the schematic for this exact tuner.

The bottom half of the page is the schematic for my tuner as it has the SWR meter circuit in it. I printed out the schematic so I could have it on the bench with me during the repair process.

Something I have noted about Ten Tec prints, they lack critical information about things like the transformer ratio or the turns count on the tapped inductor on the matching network or even the turns count on the balanced line transformer, or even the rating of the little meter movement, none of these are present on the print.

To replace the resistor properly involved having to remove the circuit board from the tuner. This involved having to remove all the knobs as well as desoldering several wires to all the board to lift out of the chassis. I will take photos of the areas where I remove wires like this so it is easy to see how to reconnect them later. This is a bonus of the iPhone for me, it allows visual records to be kept in real time of things like this.

Once dismantled, I set out to replacing the resistor first. Sometimes the power rating of the component is just as big of a factor as the value, and I didn’t have a 68 ohm 1/2 watt resistor in my parts bin. What is a guy to do? Well, it turns out that if you put two 330 ohm resistors and two 220 ohm resistors all in parallel that you get 66 ohms mathematically. Mine measured out to about 65.7 ohms or something like that and so I added a 2.2 ohm resistor in series with the other four and BAM! 67.86 ohms! .002% accuracy is good enough if I had to guess, and I upped the wattage rating to 1 watt as well since the four higher value resistors are all 1/4 watt each and they will bear most of the burden of the power dissipation work anyway. (Probably a little less actually since more current will obviously flow through the 220 ohm resistors than the 330s but it will still be way over 1/2 watt total capacity now…) I put it together like you see so it would more easily fit the hole spacing on the circuit board as well as stand up the four parallel resistors to allow better heat dissipation.

Once I had the new resistor installed, I remounted the circuit boar5d and proceeded to reconnect every thing that I disconnected. This is also when I decided to rewire the transformer to the balanced like connections on the backplane as well. With all that done, I reinstalled all the knobs and was ready to test it out.

One last thing I did was tuck the print inside the chassis so that next time who ever is in here will have the information I didn’t and will be able to solve their problems that much easier. Kind of a gift to the next generation as this thing is really robust to be honest about it.

All buttoned up and ready to go back into service in the shack. Thanks for following along on this little adventure.

73

WK4DS

Simplifying antenna tuning with a manual tuner and a nano VNA on location.

Please note: This is not an instructional presentation on how to use the nanoVNA to tune your antenna, but rather a simple primer on how I deploy mine in the field and why. There are tons of videos on YouTube that will show you how to deploy the VNA in a tuning operation and at some point I will probably do that here, but I wanted to share the idea of USING the VNA to tune the antenna WITH the antenna tuner prior to hitting the transmit key and protecting your radio transmitter finals. With that out of the way, let’s dig in!

Something I have always hated doing is the whole tuning operation and transmitting while I did it. Just screams of poor operating practices to me for some reason. I know it is needed though, so I do it… Till now. You see, some radios don’t have an internal antenna tuner built into them, like my TenTec Argonaut 5. This radio is a joy to use but you either need resonant antennas or a tuner to match the radio to the radiator.

Enter the nano VNA (Vector Network Analyzer)… I found out about these little devices from my friends Aaron and Roger and finally got one for myself. Back in the day, about 15 years ago, these little pocketable widgets would set you back about 20,000$ and were the size of a suitcase! Now, technology has caught up and these things are very affordable (about 50$ US) and are even battery powered so you can take them to the field easily.

nano VNA Vector Network Analyser Kit I built for field ops

I built this kit for mine with a divider box of adapters (far left in picture), then the nanoVNA is the black device next to that, then the large bin is for cables and such and lastly I have a stylus as it is easier for me to use that than to use the guitar pick looking device that comes with it. This one is recovered from a old Samsung Galaxy Note. I got the case at the Huntsville Hamfest from GigaParts if you want one of them, they probably have them on their website, but I am not sure…

This thing can do all sorts of measurements, but the most often used by me is antenna tuning. If you want to know more about what it can be used for, just search YouTube for nanoVNA and you will get an idea.

In this photo you can see a lot of data being presented on the nanoVNA, such as the frequency range I am testing, two different measurements, one on a smith chart and one on a linear line chart of SWR versus frequency. What the smith chart shows me is a graphical representation of whether the load (antenna) is capacitive or inductive, and what the impendence is at the selected frequency as well. The line graph shows SWR plotted versus frequency and this allows me to maximize the tune for a particular frequency visually, all without risking damage to my radio amplifier section from mismatched impedances or high SWR. The nanoVNA does have a signal generator in it so it is technically transmitting, but it is VERY low energy.

Manual tuners in the past, such as this vintage MFJ 941 worked really well, but are slow and you only get information for the exact frequency you are tuning at (which usually is not the frequency that you are going to use as you dont want to tune up on top of the person calling CQ). This meant long periods of on air transmitting a carrier tone while adjusting the controls on the tuner to add capacitance or inductance to the the antenna to match as best you can so as not to damage the radio.

Radios like this old Ten Tec Argonaut 5 do not have automatic internal antenna tuners in them and even a lot of newer radios don’t have these tuners in them to be honest. These radios either need a tuned antenna that has been built for specific frequencies or a tuner to match the non-resonant antenna to the radio. The nanoVNA allows the operator to tune easily and this happens much faster than on air tuning. Tuning this way also protects the radio in the process. What I really like is that I can see if the bandwidth of good matching SWR to the radio so I know immediately that I can tune the VFO around and not have to retune the antenna while I am on one certain band. Some antennas and some bands don’t play well together and you can see this too… graphically. This allows you to know that on those particular bands, you will need to tune when you leave the safe zone of swr. It is so much more powerful to tune your antenna with this little device.

This is the setup I use to be able to easily connect the nanoVNA to the antenna while out on location. The radio comes equipped with SO239 connectors so the antenna has to be screwed on to the radio with a coax cable normally. The modification I made, to make this process super fast, is to add a PL 259 to male BNC adapter. Then I add a SMA to BNC to the nanoVNA and now I can simply and quickly remove the coax from the radio and connect it to the VNA for analysis.

I also made a simple note page to get me close when i go from one band to the other. This way the time to get back to a tight tune is even faster. I also made some notes about how many radials and such. I keep these notes in the case with the radio and tuner.

This has been my biggest blog to date and I really liked writing this one for you. If you have any questions, just drop them in the comments below and we will try to get you an answer as soon as possible. If you think tuning your antenna like this is a good idea, you can find these on Amazon with a simple search. Also, they really are inexpensive. You can also get all of the adapters or accessories on amazon as well. It is all there, all the training you will need can easily be found on YouTube as well, plus some… Now go get on the air!

72

David

WK4DS